The coolest e-bikes, e-scooters, electric micro-cars, and more that we saw at Micromobility America

Micromobility America returned to the San Francisco Bay Area earlier this month to showcase the latest micromobility products, highlight new releases, offer test rides, hear from insightful company leaders and politicians, and basically nerd out about electric mobility.

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Source: Charge Forward

How pressure-sensitive adhesive tapes enable vehicle electrification (Webinar)

Pressure-sensitive adhesive tapes are a reliable solution for a range of EV battery pack applications. These include bonding, flame retardance and dielectric insulation, and protection of sensitive materials. However, EV battery applications represent just a fraction of the many ways these tapes can support the electrification of modern vehicles.

In this free webinar at our Fall Virtual Conference, experts from Avery Dennison Performance Tapes discuss the use of pressure-sensitive adhesive tapes in areas such as advanced driver assistance systems (ADAS), noise/vibration/harshness (NVH) mitigation, charging stations, durable labels, and more. They’ll conclude with an overview of the Avery Dennison Performance Tapes portfolio, including the company’s newest adhesive technologies.

Reserve your spot—it’s free!

Quebec lithium mine faces many hurdles to reach production

As EV adoption grows, it’s plain that more EV raw materials will need to be mined and processed in North America (and Europe). But bringing a new mine into production is a lengthy process with many potential pitfalls along the way.

A lithium mine in the pine forests northwest of Montreal provides an example of the challenges, as reported by the New York Times. The facility, which is operated by Australia-based Sayona Mining, is scheduled to open early next year.

At Sayona’s La Corne mine, lithium-containing rock is blasted loose and crushed, then processed in several stages to remove waste material. Jets of compressed air separate the lithium ore, which is then refined in vats of detergent, where the lithium floats to the surface and is skimmed off. The end product, which contains about 6 percent lithium, will be sent to refineries, most of them in China, for further purification.

As the Times reports, dozens of lithium mines are in various stages of development in Canada and the US, but most of these projects are years away from production, and some could fail to reach their potential for various reasons.

The La Corne mine provides some examples of what could go wrong. Over the years, it has had several owners, some of whom have gone bankrupt. Funding for the years-long process of developing a mine is linked to the gyrations of commodities markets. A decline in lithium prices between 2017 to 2020 caused the mine’s previous owner, Chinese battery maker CATL, to shut down operations.

Most observers believe that demand for lithium and other battery raw materials is set to soar. (A certain CEO of a certain automaker called Tesla recently called lithium mining and processing “a license to print money.”)

Others are not so sure. Sayona’s stock, which trades on the Australian Securities Exchange, has bobbed up and down like a cork over the past few months.

“Those of us in the industry are quite confident that lithium will be in short supply for the next decade,” Keith Phillips, CEO of Piedmont Lithium, which owns 25 percent of Sayona’s Quebec project, told the Times. “Others are taking a contrarian view.”

Opposition from environmental groups or nearby residents can slow or stop projects. There are lots of mines in the area around La Corne—iron, nickel, copper, zinc, gold—and according to the Times, most locals support the lithium mine, but a significant minority oppose it. A green group called MiningWatch Canada is pushing to ensure that the Sayona mine undergoes stringent environmental reviews. Long Point First Nation, an Indigenous group, says the mine is on its ancestral territory, and wants to conduct its own environmental impact study.

Sébastien Lemire, who represents the region in Canada’s Parliament, is an EV driver, and supports the mine. “If we don’t do it, we’re missing the opportunity of the electrification of transport,” he told the Times. However, he praised activists for being “vigilant” about environmental standards, and noted that he wants to make sure that the income from lithium mining stays in Quebec.

SAKOR delivers new motors and inverter test system to Carpenter Technology

Michigan-based test system company SAKOR Technologies has delivered a new dynamometer test system to Carpenter Technology. The system will be used to test the effectiveness of new alloys in inverters and electric motor parts.

The system is composed of an AccuDyne 250 kW four-quadrant AC dynamometer, an AccuDyne 12 kW four-quadrant AC dynamometer, a 250 kW / 800 VDC battery simulator, two universal inverters, SAKOR’s DynoLAB test automation controller and a cooling system for air- and water-cooled motors and inverters.

“The AccuDyne four-quadrant dynamometers are capable of full bidirectional loading and motoring of the device under test,” says SAKOR. “They can also provide full rated torque at stall. Each dynamometer, as well as the battery simulator, provides regenerative power recapture. This makes the test system itself extremely power-efficient and greatly reduces operating costs.”

“The customer needed a machine that could test a very broad range of motor sizes and powers, and this new system allows them to test new motor technology with or without customer inverters, making it extremely versatile,” says SAKOR President Randal Beattie. “This single system will take the place of as many as four independent test stands.”

6K and ONE enter joint development agreement for battery material

Battery materials producer 6K has signed a joint development agreement with Michigan-based energy storage company Our Next Energy (ONE) to develop and produce a battery material that ONE will use in its dual-chemistry Gemini battery and LFP Aries battery pack.

The companies will develop two chemistries that include iron phosphate and manganese. “Early collaboration will start in 6K Energy’s Battery Center of Excellence located in North Andover, Massachusetts where both teams will work jointly on qualification and performance targets,” says 6K.

The companies also agreed to use 6K’s UniMelt technology—a proprietary microwave plasma production system—to process cathode materials at ONE’s plant in the US.

“By onshoring our cell manufacturing and battery materials and implementing a localized supply chain, ONE will be able to reduce our product’s carbon emissions by 34%,” says ONE’s VP of Strategy and Government Relations Dr. Deena Ahmed. “Implementing 6K’s UniMelt technology will help ONE further drive down our emissions.”

“6K’s UniMelt system replaces a lengthy, multi-step, high-waste chemical process with one that is ultra-clean and ultra-fast (as low as 2 seconds), and powered by a 6,000-degree microwave plasma,” according to 6K. “Compared to state-of-the-art cathode active material (CAM) plants today, 6K Energy uses half the footprint, [and has] substantially lower CapEx and lower conversion costs. Implementing a 6K Energy solution for CAM production in the US has the potential to save billions of dollars and eliminate solid and liquid hazardous waste while reducing water usage by 90%.”

Punch Powertrain and Stellantis to produce e-transmissions at a second plant in Europe

Punch Powertrain and Stellantis have agreed to expand their existing manufacturing partnership by adding another manufacturing site.

The 50/50 joint venture, called Punch Powertrain PSA e-Transmissions Assembly, manufactures electrified dual-clutch transmissions (eDCT/DT2) for Stellantis’s next generation of mild hybrid and plug-in hybrid models.

A manufacturing site in Metz, France began producing electrified transmissions in late 2022. Now the companies have agreed to build another manufacturing facility in Mirafiori, Italy. Punch says it expects the site to begin production in the second half of 2024.

“Extending our existing collaboration with Punch Powertrain to produce electrified dual-clutch transmissions in Italy as part of the e-Transmissions Assembly team is another step forward to helping us achieve our aggressive decarbonization plans,” says Stellantis CEO Carlos Tavares.

ChargePoint launches CP6000 charger to help businesses transitioning to EVs

ChargePoint, a leading EV charging company, is launching a new charging solution aimed at businesses looking to become a part of the future of clean transportation. The company’s CP6000 charger is ChargePoint’s “most flexible and serviceable global AC EV charging solution” for all types of electric vehicles.

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Source: Charge Forward